While working on the vision for operations and maintenance, multiple candidate countries for where to transfer operations were raised. These included Singapore, Toyota Tsusho’s regional HQ, Malaysia and China, global outsourcing sites for ABeam Consulting, and Thailand, a major business site for Toyota Tsusho. We ultimately settled on Thailand for the following reasons.
1. Importance as a business site
As the most important location for Toyota Tsusho in business terms, Thailand handled a wide array of operations. We decided we could most improve operational understanding by placing the site closer to users.
2. Generating synergies
We managed to gain synergies by making use of personnel from Toyota Tsusho Systems (Thailand), an affiliated company of TOYOTSU SYSCOM, and by working with personnel from ABeam Consulting Thailand.
When transferring operations and maintenance work, we began by taking stock of and organizing necessary documentation, using our own ABeam Method established operations methodology. Next, after performing knowledge transfer and deepening the team members’ understanding of operations, we created opportunities to perform shadowing and reverse shadowing during actual work, and for overseas team members to visit Japan and learn directly from the current team.
We moved forward with a stepped transfer, depending on the degree of difficulty of the work. We performed gate checks at each phase, so that we could reliably transfer the operations while minimizing risks.